Category Archives: DB

BR 94, BR 194, BR 1020: Marklin 5 Pole Motor Upgrade

Marklin’s 5 pole motor upgrade for 8812, 8822, 88221, and 8824 uses Marklin Part #E211906. The original motor for these listed locos was 3 pole with part number 268200, the original 3 pole was a good motor for this loco design which featured cast metal frame and end units thus making for a well balanced and heavy locomotive. Improvements with the upgrade include finer slow running performance and quieter operation.

This upgrade will be performed on 8824 which is the BR 194 lettered for the DB with turquoise and cream paint scheme. 8824 was produced for 5 years starting in 1989. If your loco was stored for many years without running it may need a full restoration in addition to the motor upgrade. If nothing moves, the motor does not run, and just the lights work it could have “hardened oil syndrome.” Restoration of locos with hardened oil require complete breakdown and cleaning.

*******DO NOT INSTALL NEW 5 POLE MOTOR IN LOCO THAT DOES HAVE FREELY MOVING GEARS, MOTOR COULD BE DAMAGED BEYOND REPAIR IF POWER IS APPLIED AND THE MOTOR MEETS RESISTANCE FROM NON MOVING GEARS.*****************

Motor upgrade for this loco will require a little patience and time, but generally speaking it is a fairly easy repair. To start: 1. pull off middle cast plastic shell with very thin plastic guitar picks.

2. Note: circuit board does not have a retaining screw as other mini-club locos have, it is held in place with 4 clips. Carefully release the circuit board from clips with gentle pressure using a small screwdriver.

3. Wires soldered to either end of circuit board should be carefully pulled from center between pick-ups to outside of pick-ups. Solder points maybe brittle due to age, there is the possibility at this point that one may break necessitating soldering.

4. With circuit board gently pulled to one side unscrew clips holding motor to chassis.

5. Note: original motor and new 5 pole motor are basically the same with differences including heavier gauge wire for capacitor and different coating on capacitor. I have made this upgrade a few times already, and I have noticed manufacturing differences with this motor including a larger coating on the capacitor plus varying length of wire for the capacitor. The nature of the capacitor with this motor can create a few challenges for the repairman. It is required that the capacitor is bent low enough to not impede placement of the circuit board, and the new motor with heavier gauge wire is more difficult to bend than its forebear. Plus manufacturing differences with capacitor coating may add another layer of difficulty. In this example the capacitor is of normal size, but one I recently installed in the 8812 was large which made for a challenging placement of it just above the worm gear while still being low enough under circuit board.

Note: black housing in the new motor.

Note: original motor’s capacitor wires are bent with a slight curl near motor with capacitor nearly touching worm gear.

6. Next: add one drop of oil on each worm drive before installing clips. Circuit board and wires should return to their original position with great care to avoid bending pick-ups. Circuit board clips back into place and then shell goes back on with catenary screw peaking out of hole in shell.

Siding: a brief break-in period for the motor is recommended before installation at low, medium and high throttle for a couple minutes both directions.

Marklin BR 10 Steam Locomotive: 5 Pole Motor Upgrade

Marklin’s BR 10 steam locomotives 8888 + 8889 were released with 3 pole motors, today the 5 pole motor upgrade is possible and relatively easy. Side by side comparison of the 3 pole (262700-clear casing) and 5 pole (E211911-black casing) motors:

This loco design features a fairly heavy cast metal shell that performs well putting weight on the wheels and giving excellent tractive effort. Does this loco benefit from the motor upgrade? This is one of those locos that runs great with 3 pole, but the 5 pole will be a little bit better slow throttle and a bit more quiet. The repair is quick for those with a little experience and patience.

The shell is removed by first gently prying off cap that conceals screw followed by removing screw.

The motor capacitor wires are always soldered to the chassis pick-ups, with soldering iron apply heat and remove original solder points.

Remove top and bottom screws that hold motor in place. Slide off old motor. If floating gear on pin is pulled out carefully turn until gearing engages with wheel gears. Slide opposite end of pin into brass bushing of new motor and carefully engage gears with the motor gear.

Secure top and bottom screws and resolder capacitor wires and chassis electrical pick-ups. Notice side rods are held in place after securing shell, it maybe a little tricky at first to place side rods correctly before attaching shell. Note: one side rod on each side is always stationary and held in place by sliding onto post in frame (red plastic), the other side rod on each side is held in a channel below the other side rod.

Carefully holding both pairs of side rods in place while attaching shell is the only method for achieving success, you may need to try this several times to achieve the awkward coordination needed. Note: front of shell always goes on first.

Marklin 88872 Railcar for DB: Repair Notes

Marklin’s 88872 railcar is part of a series of 5 with this design, the original prototype was nicknamed “Flying Hamburger”, but this railcar is called the “Montan Express”.

If you own all five or any one in the series special consideration needs to be applied toward repair and maintenance. Routine replacement of the brushes is accomplished after removing the shell, but before the shell can be removed the specially designed buffer needs to be pulled off. Unlike the BR VT 11.5 Trans Europe Express’s buffers which look very similar the 88872’s buffers pull off, they are spring clipped on a post inside the loco. Note: shell can be removed only after pulling off the buffer.

Marklin designs each loco in the mini-club line-up from the ground up thus each carries certain unique design properties thus this railcar is unlike any other with numerous interesting design characteristics. The E211903 5 pole motor generates the propulsion to one powered truck thereby reducing the worm drive to one, other locos often have two driving front and rear trucks. Note: worm gear spins wheel gearing, motor gear engages with like gear.

LED’s light the unpowered coach and headlamps which feature trailing lights. The shell fits snugly so extra care should be taken when removing or reattaching. A few notes about removing shell include the use of very thin guitar picks to help in safely removing shell. When reattaching shell notice channels on both the chassis and shell ends that allow the two to slide together followed by pressing shell from end to front carefully and securely. Notice channels at end of shell and end of metal chassis.

This is another precision loco in mini-club thus all parts fit together perfectly.

The German Locomotive Numbering System Since 1968

In 1968 Germany computerized their locomotive numbers, they were the first in Europe to do so. A three part numeric numbering system replaced the former system that included a letter to denote the traction type. Current German locomotive numbering follows a three part system: 1. traction type/class type 2. three digit running number 3. computer check digit. Thus for one loco with number 151 036-1 its number translates to 1 (electric traction) 51 (class) 036 (running number) and 1 (computer check digit). Before 1968 this loco would be numbered E51 036 if it existed then.

Traction types are numbered 0-9: 0- Steam loco 1- Electric loco 2- Diesel loco 3- Shunting loco 4- Electric railcar 5- Battery Electric railcar 6- Diesel railcar 7- Diesel railbus 8- Electric railcar trailer 9- Diesel railcar/railbus trailer.

The last digit in the German loco numeric system is the computer check digit, it serves to double check that the other digits can be verified correctly. Thus a rather complicated computation follows: multiply class and running number digits alternately by 1 and 2, resulting digits are added together and their sum deducted from the next whole number. For loco 151 036: 1×1=1, 5×2=1+0, 1×1=1, 0x2=0, 3×1=3, and 6×2=1+2 / 1+1+0+1+0+3+1+2=9 / 10-9=1 thus the 151 036 is identified as an electric loco, and its complete number is 151 036-1.

The German locomotive number is identified on the end of each locomotive and in most cases both ends, and a second identifying number is located on the sides of each loco called the European Vehicle Number (EVN).

Reference material: German Railways – Part 1: Locomotives & Multiple Units of Deutsche Bahn, published by Platform 5, written by Brian Garvin.

Marklin new 2016 Fall items in Z

Just announced in Marklin’s New Fall Items catalog are coaches, tank cars and a new class 110 loco. And a new Christmas car edition featuring the newly tooled type Eanos gondola. Furthering the heavy weathering releases of the past few years one of the new releases include type funnel-flow tank cars lettered variously for VTG, Wascosa, Ermewa, DHL, and GATX. From the release photos these cars look to be realistically weathered with the oily grime associated with frequently used petroleum tank cars. What’s next in the weathering department at Marklin? Perhaps the next release might be a loco? Also announced is an interesting set of passenger coaches that will be available individually each with its own item number. Featuring Eurofima cars from SNCF, DB and SBB this set is an MHI Release thus a “One Time Series”. Also the just announced MHI Release of a new class 110 electric loco with item number 88412. This class 110.3 loco is Era IV in cobalt blue paint scheme with “pants crease” streamlining on each cab end.

Here is the link to the new catalog:

http://www.maerklin.de/fileadmin/media/produkte/Neuheiten/Maerklin_H-NH2016_EN.pdf

General Maintenance of the Marklin 88712: BR 406 DB AG or ICE III

Marklin has designed locomotives and train sets with unique properties sometimes custom to a particular model. Whether it is the TEE train sets and its many variants or the ICE 1 or 3, couplers and powered units have been rethought and redesigned. The 88712 was produced in 1999-2005, it is based on the Era V ICE III DB prototype. Two variations of the 88712 include version 1 with 3 pole motor (1999) and version 2 with 5 pole motor (2000-2005). This train set could be supplemented with 4 add-on coaches to make-up a prototypical train set: 87711, 87712, 87713, 87714.

The design of this loco includes a unique power unit located in the middle of the train, the BordRestaurant dining car houses the motor and circuit board, but this car does not receive the power from the tracks instead each coach picks up power that is sent to the middle car thereby driving its two geared trucks. Added efficiency is achieved by the heavy weighted chassis of the dining car giving its wheel sets much needed traction. Couplers used in this set are those created for the 88711 Max Liebermann which are characterized as flat plastic couplers faced on both sides with conductive metal. Couplers are held in place on one end of each car with clips accessed from the underside of car. In order to remove this semi-permanent coupler simply release clip.

Maintaining this ICE train set is easy. The pantograph end of the dining car is gently pried upwards thereby releasing the shell. The capacitor wires maybe soldered to the circuit board thus take great care to avoid breaking any wires. No problem with broken wires, but repair will take a little longer as the wires will need soldering. The trucks do not have electrical contacts so they come apart easily and go back together easily. You may opt to tear down to the gears to remove old oil and crud. I bought mine from a collector who never ran theirs and as a result it was caked with hardened oil (HOS!!!!!) throughout the trucks and gears to the transmissions and even motor. Whenever you buy used Marklin Z expect the worse, you may need to replace brushes at the very least, but you might need to roll up your sleeves and remove crud and old oil. Not sure if I am a nerd, but I like tear downs and restorations!

If you own or are planning to buy an ICE III it will not disappoint, this is one of the finest Marklin Z’s for running characteristics and design true to the prototype.

Marklin BR 218 in Z! What else?

The German BR 218 diesel locomotive includes numerous variants following the 1968 reclassification of the V 164. Six of those variations produced in Z by Marklin are included here. Many versions of a Marklin Z loco suggest to me many fans of this prototypical class otherwise Marklin would have produced some other loco instead. A relatively short rather boxy locomotive with trim ends describes this loco in short order, but what makes this loco so cool is all of that and more. A compact and I dare say elegant locomotive that was appealing to its engineers as a quiet alternative to steam engines, and a generally good locomotive to be assigned to if your career was as a coveted engineer, at least to me. 2500- 2800 horsepower isn’t bad coupled with multiple gear ratios thus giving this loco the stature of ‘multi-class’ locomotive. A long history is one way to mark success, of the nearly 400 built many are still in operation throughout Germany: 40+ years (*nearly 50 but who’s counting). And that’s 7 days a week most weeks for those 40+ years! Happy belated birthday old friend!

81782- H.F. WIEBE, former class 218, privately owned and lettered for the firm H.F. WIEBE. Originally sold as part of a train set with rolling stock lettered for H.F. WIEBE. Sold through Conrad Electronics in an edition of 500.
88786- DB, BR 218, operating number 218 320-0, ocean blue and beige paint scheme
88787- DB AG, BR 218, operating number 218 260-8, current ‘traffic red’ paint scheme, Era VI, One Time Series 2013

4. 8878- DB, BR 218, operating number 218 438-0, Era IV, Marklin Program: 1988-2008 5. 8879- DB, BR 218, operating number 218 104-8, Era IV, Marklin Program: 1989-2004 6. 8880- DB, BR 218, experimental paint scheme, operating number 218 217-8, Era IV, Marklin Program: 1990-1999

Quiz: Can you name the locos?

Marklin BR 216 locomotive diesel class

Marklin produced 4 BR 216’s in Z, this post includes two newer versions: one an ‘Insider’ Model and the other an ‘MHI-One Time Series Release’ from 2013. The class 216 follows the reclassification of locos in Germany in 1968 thus the 216 is the former class V 160. Modifications to class V 160’s included bumped out ends thus making for an arguably more attractive loco along with internal improvements that included changing from steam heat to electrically generated heat for coaches, it followed that certain exterior changes were also made including roof equipment and sides; the elliptical window which was characteristic of the BR V 160 disappeared, I would deduce that it was appealing but impractical. But some BR V 160’s simply had a name change and others found their way to private industry.

88783- BR 216, Era IV, operating number 216 199-0, Insider Model 2011, One Time Series
88784- BR 216, Era IV, operating number 216 188-3, MHI Release 2013, One Time Series

Two locos that are easy on the eyes!

Introduction: Marklin’s BR V 160 + 216 + 218 in Z

One of favorite Z type locos are the diesels: BR V160, BR 216 and BR 218 and their variants. A technical consideration for railroaders operating a layout of German prototype, you won’t find a better and more satisfactory runner than these with the 3 pole or 5 pole motors, they are perfection and even feature LED lighting with trailing lights to boot. There are real bargains to be had with many of these models on the secondary market, and of course a 5 pole motor upgrade is another consideration that is very easy to perform with this loco type. Overall there are three types that fit this category with sides and paint schemes that boast the obvious variations, but let’s not overlook roof details with variously shaped vents and stacks as well as color changes which yield 4 general variations in this interesting Z group.

from left to right:

BR V 160 with operating number V 160 003
BR 216 with operating number 216 188-3
BR 218 (without stacks) with operating number 218 320-0
BR 218 (with stacks) with operating number 218 217-8

A close look into the grills and ends of lovely diesel locos starts with these locomotives classes due in part to paint schemes of mixed variety. And private industry offered bit parts in this illustrious history.

from left to right:

8866- DB, BR V 160 “Lollo,”operating number V 160 003
81411- HEG, former BR V 160, operating number BR V 31
88782- DB, BR 216 (following 1968 German loco reclassification), operating number 216 005-9
88785- DB, BR V 160 “Lollo,” operating number V 160 005 *note the brighter grill than that of 8866

5. 88784- DB, BR 216, operating number 216 188-3 6. 88783- DB, BR 216, operating number 216 199-0

7. 81782 (starter set)- H.F. WIEBE, former class 218, privately owned with no operating number 8. 8880- DB, BR 218, experimental paint scheme, operating number 218 217-8 9. 88786- DB, BR 218, operating number 218 320-0

10. 88787- DB AG, BR 218, operating number 218 260-8 11. 8879- DB, BR 218, operating number 218 104-8 12. 8878- DB, BR 218, operating number 218 438-0

Marklin weathering: experts in Z!

Marklin has released ‘weathered’ rolling stock before, but the weathering on a current release of 10 cars is so good it deserves special praise. Those 10 cars are none other than the GI 11 boxcars for the DB in three versions: 82175- 82178 type GI 11 without hand brake, 82261- 82263 type GI 11 with brakeman’s cabin, and 82264- 82266 type GI 11 with brakeman’s platform. In 2014 Marklin released these same cars lettered for the DB in a 10 set pack without weathering, they showed off Marklin’s excellence in injection molded plastic; you can see all the bolts and planks that built the prototype along with crisp lettering throughout: car set 82559 is long sold out but some are still available from some of the Ebay listed dealers. The 10 individual cars this post is dedicated to is currently out of production (short shelf life for these beauties!!!), but Walthers still has them in stock! The weathering is coal soot from the loco and other floating dust and grime from many miles traveling the rails. Authentic to the prototype, this weathering is applied to the lower extremities of the cars in varying thickness and spread: no two are the same! I would to see more of Marklin’s obvious weathering skills applied to other locos and rolling stock thus making the world one step closer to being complete and true! Bravo to Marklin!

Three car types from set 82559 side by side with the newly released heavily weathered same car types.

Siding: wheel sets are also complemented with authentic weathering. Wheel sets from Marklin Z rolling stock can be similarly weathered and aged using an airbrush with water based pigment, they simply unclip from the chassis, hold them in place and give each a light swipe from the airbrush gun!

Z Trains Weekly

World of Z scale trains!